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Prusa USS Drybox

Relevant for

XL family
PRO family
ENCLOSURE family
MK4 family
MK3.9 family
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The Prusa USS Drybox is designed to keep filament in a low-humidity environment during printing. It is designed to slow moisture absorption by the inserted filament spool, using desiccant silica gel packets.  

Note: The Drybox does not dry filament. If the filament is already moist, it must be pre-dried in a professional drying oven first. For more detailed information, visit the Drying filament article.

The Drybox is a transparent, sealable polypropylene container compatible with the Prusa printers (except MINI/+ and MMU). Its main advantages are simplicity, lightweight design, secure sealing, and the option to mount it directly onto the printer.  

For more demanding materials, especially highly hygroscopic engineering polymers (such as PEEK, PEKK, PSU, and similar), a more controlled storage solution may be appropriate. In such cases, the Prusa Pro Filament Drybox provides a fully sealed system designed for long-term low-humidity conditions during printing. More information is available in the Prusa Pro Filament Drybox article.
Before you start unboxing, check the Printables page to download and print the required or recommended Drybox accessories.

Components

The drybox is made of the following parts:

1. Dessicant in an aluminium sealed pack   8. Removable caps   
2. Material labels   9. Outer seal (do not remove)   
3. PTFE tube   10. Grommet (do not remove)   
4. O-ring for printed spoolholder   11. Rib (do not remove)   
5. TPM40 hygrometer   12. Inside seal (do not remove)   
6. Top   13. Bottom
7. O-ring seal for caps    

Managing humidity

The Prusa USS Drybox uses silica gel to maintain low internal humidity. You can monitor the humidity level using the built-in digital hygrometer or an optional indicator card (purchased separately).

  • Monitoring: The hygrometer shows internal temperature and relative humidity (RH).
  • Maintenance: Silica gel absorbs moisture and should be replaced or regenerated if the relative humidity (RH) exceeds the maximum recommended value for the material. 
  • Stabilization: Note that the humidity value may take some time to decrease and stabilize (up to 1 hour). 
  • Manual rotation: There are small covers on both sides of the Prusa USS Drybox that allow manual spool rotation without opening the lid. Use them only when necessary and avoid keeping them open for extended periods. Always ensure they are properly closed afterward, as improper or frequent opening increases internal humidity.
  • Sealing: Improper sealing can lead to increased internal humidity. We recommend visually inspecting the seal each time. Avoid unnecessary opening to maintain stable humidity.  
Filament type Maximum recommended RH (%) (measured on the hygrometer)
PLABelow 30% RH (short-term tolerance up to 40%)
ABSBelow 30% RH (ideally below 15%)
ASABelow 30% RH (ideally below 10%)
PETGBelow 20% RH
TPUBelow 20% RH (ideally <15%)
PVABelow 20% RH
PCBelow 20% RH
BVOHBelow 20% RH

Setup and first use

To assemble the USS Drybox, follow the instructions in the dedicated article First setup and filament loading (USS Drybox).

Always make sure that the  PTFE tube does not have a lot of slack, or it can go into the drybox and prevent the spool from spinning.

When the filament is not in use, seal the filament guide using the included grommet.

Installation on printer and PTFE tube cutting

Before starting, adjust the PTFE tube length to the size recommended for your printer.

To cut the PTFE tube, we recommend using any tool that slices cleanly. Avoid tools that crush, deform, or slip during cutting, such as scissors or cutting pliers, as they may deform the tube and increase filament friction. We recommend using a sharp box cutter or knife for a clean, straight cut.

If you are unable to make a straight cut manually, you can use a dedicated PTFE cutting guide available on Printables.com.

The Prusa USS Drybox should be mounted directly on the printer using dedicated holders available on Printables. These holders are specific to various printer models and utilize a puck-and-bayonet system for easy attachment.

Choose your printer for specific installation instructions:

Maintenance

  • Replace silica gel when needed.
  • Clean with low-pressure compressed air only.
  • Inspect seals before each use.
  • Do not expose components to extreme conditions or sunlight.
  • Remove batteries if unused for long periods.
  • Replace batteries (2x LR44) if the hygrometer stops working.

TPM40 Hygrometer specifications

  • Temperature range: -50 °C to +70 °C
  • Humidity range: 10%–99% RH
  • Accuracy: +/-1 °C, +/-3% RH
  • Power: 2x LR44 batteries
  • Battery life: ~2 years

Battery installation:

  1. Open battery cover.
  2. Insert 2x LR44 batteries (correct polarity).
  3. Device powers on automatically.
     
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12 comments

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rpgweb
There is an O-ring in each drybox...but it does not go with the drybox. It seems to go with the spoolholder.
I ordered a spoolholder, but there is no O-Ring with the spoolholder...instead the o-ring is included with the drybox...which does not need the O-Ring.

Quite confusing and strange choice from Prusa.

As for the PTFE TUBE, it comes with each Drybox and it needs quickconnects which are not included in the drybox kit. In my opinion Prusa, Put the O-Ring in the spoolholder kit and the quickconnects in the drybox kit.

So i ended up downloading the quickconnects stls and printed them myself. They are not quickconnect, you need to be the incredible Hulk to twist them easily. Once they are attached to the Core One you simply have no space to apply strenght to "Un-Quickconnect" the PTFE tube.
Maybe a quickconnect with magnets would be a better fit because i ended up simply discarding them and the PTFE tube.

I use the drybox without PTFE/Quickconnect because they are just clumsy and not practical. Plus the Drybox PTFE HOLE and the Printer PTFE Hole are at a weird angle which make it hard to use the quickconnect.

Nope, not my best upgrade.
Jan Kratochvíl
Hello. We are sorry, you have this experience.

The O-ring is included for people that printed the new spoolholder. Ordering a spoolholder you are buying just a plastic part and in the description is stated, what you are recieving.

Quick connect is not necessity and is most useful for CORE series printers, but if you decide to purchase the Drybox for different printer, you might not need it. But it is a few minutes print if you want it :-)

The locking mechanism should be firm, but not hard to lock/unlock. Try checking your printer settings. We liked that design, because it does not need anything else (like the mentioned magnets) and you can just print it within a few minutes.
David R. Campbell
What am I supposed to do with the O-Ring?
David
It is used to make the Universal Spool Holder (Comes with the Core One +/L), as the USS Drybox is designed to fit onto that (Described here: https://www.printables.com/model/1605113-prusa-uss-drybox-printable-accessories#universal-spoolholder-).

They state that each USS comes with one so you don't need to hunt around hardware stores if you need to make the spool holder. Useful for MK/XL owners, or Core One owners who have the MMU/INDX.

It connects the two halves of the spool holder and acts as both a friction fit to stop it coming loose and to stop any vibrations between the parts
MaverickMaker
Where do you get the PTFE twist connector?????????
CyberCrist
It's in the PTFE Add-ons folder of the download. ptfe-connect.stl
Strider223
https://www.printables.com/model/1605113-prusa-uss-drybox-printable-accessories

It's under the PTFE Add-ons folder on this Printables page!
Johnny007
I believe some of the Tool Heads may have been mixed up for the PTFE tube length.

Toolhead 1 in the picture provided has the smallest length of PTFE 25cm
Toolhead 3 has the longest length of 45cm

Same with Toolhead 4 and 5 looks to be switched.
Toolhead 1: PTFE 45 cm
Toolhead 2: PTFE 35 cm
Toolhead 3: PTFE 25 cm
Toolhead 4: PTFE 45 cm
Toolhead 5: PTFE 35 cm
Cloud1983
I don't want to complain, but Prusa's instructions have really gotten bad lately. They used to be much better. Not only are there a lot of mistakes, but they also leave out a lot of details, and the illustrations are pretty shoddy too.