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                  Food safe FDM printing

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                  Food-safe 3D printing is not as simple as it might seem. Here we outline some of the challenges. We also recommend you to check out our blog article where we present our research of the process.

                  Materials

                  PETG, and sometimes PLA, are hailed in the 3D printing community for being chemically neutral and as practically food-safe materials. Your soda plastic bottles, food containers, and salad boxes are made from PET, a close relative of PETG.

                  The problem, with all 3d-printed objects, in general, is that they are made from layers. The grooves in between those layers are a seedbed for bacteria as they are almost impossible to clean properly, and will hold residue.

                  Another issue is color-pigment and unknown additives. These might not be as neutral to your body as pure plastic. It is also hard to say exactly how much there is of these substances. Natural/pure PETG-filament without any color, would be your best bet, but it's hard to say exactly what is in it. Some filaments are FDA-approved, but often with an asterisk like "Approved except red, orange, and pink". In our blog article we map out which of our Prusament filaments you can and can not use.

                  There are, however, food-safe certified epoxy coatings that you can apply to your printed model.

                  Application

                  Waterbottle, no. Cookiecutter, maybe. There should not be much problem to 3d-print your own custom cookie-cutters, but as the layer-lines will collect food, bacteria will grow, so this will be something you want to throw away after some use.

                  The same goes for soap and detergent if you think you can just wash it. The layer lines can absorb these chemicals, which later can be released into something you want to consume.

                  (M)SLA resin printers have practically no lines. Can't I use this?

                  Again, no. There can be uncured resin and other contaminants on and in the print. There are bio-compatible resins out there, but these are highly specialized and very expensive. They also rely on special considerations when curing and in post-processing.

                  Nozzle

                  The nozzle you use also makes a difference. The standard brass nozzle is not considered food-safe, as it wears out. It is a consumable. Where does the worn material go? Into your print. Therefore, a soft brass nozzle just won't do. You would need a stainless-steel or a titanium nozzle if you are even considering printing with food in mind.

                  So what can I do?

                  There are epoxy resin coating-materials out there that have been deemed suitable. There is also the option of using 3d-prints simply as a mold with suitable materials and manufacturing methods. We have done some research and you can read more about food-safe 3D printing in this blog article.

                  Conclusion

                  It is theoretically possible, but special preparations and post-processing is required. If you really want to, it is not as simple as getting some PETG, and printing what you want. Do proper research, so you do not put anyone's health or safety at risk!

                  We do not recommend using 3d-prints as food-containers etc!
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                  4 comments

                  Log in  to post a comment
                  talentless_alex
                  •
                  I am not sure if I am allowed to post links here, but this recent study might be interesting here: https://www.researchgate.net/publication/370838510_Study_on_the_Sanitization_Efficacy_for_Safe_Use_of_3D-Printed_Parts_for_Food_and_Medical_Applications

                  It claims that a 3D printed object can be cleaned with soap and water to lower levels of bacteria than your average plastic cutting board, which is something that probably many of us use for many years without too much worry about germs.

                  So while it is always good to err on the side of caution, 3D Printed objects might be more food safe than we think.
                  Reply
                  poppy ribbon
                  •
                  may you please recommend me a specific 0.4mm nozzle made of Stainless Steel for Prusa Mini Plus? i can't find any such nozzle in the Prusa online store
                  Reply
                  Jan Kratochvíl
                  •

                  Hello. you can use Hardened steel nozzle here: https://www.prusa3d.com/product/hardened-steel-nozzle-e3d-v6-0-4-mm/

                  Reply
                  R3V3RS3R
                  •
                  Does Prusa have any plans or under development filament FDM that can be food SAFE like sealed lock for bacteria?!
                  Reply
                  Official Prusa CS
                  •
                  Hi, as of now we have no officially announced plans for it :)
                  Reply
                  ChippyTea
                  •
                  Do you sell a stainless-steel nozzle?
                  Reply
                  Official Prusa CS
                  •
                  Yes we do :) Unfortunately, it's currently unavailable because of the pandemic.
                  Reply
                  bryn51
                  •
                  Yeah ok, but the Pandemic is long gone, but stainless steel nozzle still not available. In any case its the old style E3D nozzle, not the Prusa nozzle needed for XL and Mk4 printers.  Will there be a Nextruder nozzle available in Stainless steel or titanium available sometime soon ?
                  Reply