AA

Featured products

    Popular categories

      Trending searches

        Articles

          Blog

            Products

              Categories

                Suggested searches

                  Searching…
                  No results
                  Something went wrong.
                  ↑↓ Select↵ OpenEsc Close search
                  • English
                  • Čeština
                  • Deutsch
                  • Español
                  • Français
                  • Italiano
                  • Polski
                  • 日本語
                  • Orders
                  • Address
                  • In-stock Alerts
                  • My Courses
                  • Subscription
                  • Edit Account
                  • 3D printers9+▾

                    3D printersnew

                    newPrusa CORE One L+Learn more
                    newPrusa CORE One+ (Gen 2)Learn more
                    newPrusa CORE One L+ INDX 8-ToolnewPrusa CORE One+ (Gen 2) INDX 8-ToolPrusa CORE One L+: Critical InfrastructureOriginal Prusa MK4SnewOriginal Prusa XL+Original Prusa XL+: Critical Infrastructure

                    Printer upgrades

                    newINDX Conversion KitsnewPrusa CORE One L to CORE One L+ upgradenewPrusa CORE One+ to Prusa CORE One+ (Gen 2)newPrusa XL to Prusa XL+ Upgrade
                    Prusa Reward ProgramLove your Prusa printer? Share your experience and earn $30 Prusa e-shop vouchers.
                    How to Choose a 3D Printer?We’ll walk you through the basics to find the exact machine for your space, budget, and ideas.
                    Free E-bookDownload a free e-book Basics of 3D Printing with Josef Prusa and make your first steps in 3D printing world
                    Original Prusa Printable PartsCollections of printable spare parts for Original Prusa 3D printers and upgrades.
                    Shipping informationRegularly updated info about the current manufacturing capacity and delivery times of our printers.
                    Custom 3D PrintingProfessional custom 3D printing from various materials according to your requirements.
                  • Materials▾

                    Filaments

                    PrusamentPLAPETGASA / ABSPC (Polycarbonate)PA (Nylon)FlexCompositesSpecialMaterials clearance sale

                    Resin

                    Prusament ResinResin Cleaner
                    Filament GuideCheck my Prusament Spool
                    Prusament.com
                  • Parts & Accessories▾

                    Accessories

                    EnclosuresNozzlesPrint SheetsEssential AccessoriesCameras & AddonsTools & CraftingAdhesives

                    Spare parts

                    Merchandise

                    Spare parts - All PrintersCORE OneMK4/S & MK3.9/SMK3/S/+XL
                    Merch
                  • For Business▾
                    Prusa Pro HT90Prusa Pro SLXPrusa Pro AFSPrusa Pro Medical OneOriginal Prusa XLOriginal Prusa XL: Critical Infrastructure
                    Prusa CORE One+Learn more
                    Prusa CORE One LLearn more
                    Prusa CORE One L: Critical Infrastructure Edition

                    3D Printing for

                    Manufacturing and R&DAutomotive IndustryHealthcareEducation and Academic ResearchArchitects and DesignersFilm IndustryCritical Infrastructure

                    3D Printing Stories

                    • How 3D printing started: About Rep-rap and open-source with Adrian Bowyer
                    • Teaching mathematics redefined with 3D printing at JKU Linz
                    • The story behind the LTT screwdriver
                    • Victoria Hand Project: Changing Prosthetic Care with 3D Printing
                    Official Prusa Resellers
                    Sustainability
                    Prusa Education
                    Contact and Inquiry
                    Custom 3D Printing
                    ISO Certified
                  • Software▾
                    PrusaSlicer

                    PrusaSlicerPrusaSlicer

                    PrusaSlicer is an open-source, feature-rich, frequently updated tool that contains everything you need to export the perfect print files for your 3D printer.

                    WindowsMacOSLinux
                    Prusa Connect

                    Prusa Connect

                    Prusa Connect is a cloud service enabling remote control and monitoring of your 3D printers, offering secure data handling, easy setup, and support for managing multiple printers from anywhere.

                    Log in to Connect
                    Prusa.app

                    Prusa.app

                    Control your printer/s remotely from anywhere using the Prusa Connect technology behind. Prusa.app brings a new level of Prusa printer experience to Android and iOS phones.

                    Try it now!
                    Drivers & FirmwareDownload the latest firmware and drivers for your 3D printer.
                    PrusaSlicer Support
                    Prusa Connect Support
                  • 3D Models▾
                    3D PrintersArt & DesignHobby & MakersHouseholdTabletop MiniaturesToys & GamesPrintables Store

                    Popular 3D models

                    • Strong garden hose holder
                    • Prusa Spool Bot
                    • Build Tray — Modular Organizer for Assembly, Disassembly and Maintenance
                    • Broom Holder
                    • Octagon Fabric
                    • Prusa CORE One ? (Mimic Skin)

                    Design Contests

                    • Framework Laptop 12 Mainboard Re-Use9/1/2026 – 9/30/2026
                    • 🏆 Designer Challenge: Magic tricks!9/1/2026 – 9/22/2026
                    • Makeup Organizers9/4/2026 – 9/20/2026
                  • Community▾

                    Upcoming Events

                    • Maker Faire Tokyo 20269/5/2026 – 9/6/2026 · Tokyo, Japan · Prusa Team
                    • IFA 20269/4/2026 – 9/8/2026 · Berlin, Germany · Prusa Team
                    • 3D Printopia 20269/26/2026 – 9/27/2026 · Pennsylvania, United States · Prusa Team
                    • Maker Faire Bay Area9/25/2026 – 9/27/2026 · Kalifornie, United States · Prusa Team

                    Prusa Forum

                    • Printer dont transport Filament and Bricked the Nozzle
                    • Trying to use the core one+ bed and chamber for filament drying, is it doable?
                    • upgrade to Gen2: nozzle scratches build sheet instead of using the wiper
                    Prusa World MapPrusa World MapFind local 3D printing users and explore the community around you.
                  • Help▾
                    Guides & TutorialsPrusaSlicerPrusa ConnectMaterials

                    Printer Model

                    CORE One INDXCORE One LCORE One+CORE One

                    Hardware Troubleshooting

                    • Selftest failed (CORE One/+)
                    • Clogged nozzle (CORE One, CORE One L, XL, MK4/S, MK3.9/S)
                    • Adjusting belt tension (CORE One/+, CORE One INDX, CORE One L/+)
                    • Prusa Connect and PrusaLink explained

                    Drivers & Firmware

                    INDX familyCORE One familyMK4 familyXL familyMMU familyPRO family
                  • Courses▾

                    Become an expert in 3D printing

                    Prusa Academy offers online courses on various 3D printing related topics. Each course features:

                    • easy-to-read text with many pictures and short videos
                    • links for inspiration and further study
                    • quizzes for testing your knowledge along the way
                    • certificate of completion
                    Browse all coursesMy courses library
                    • 3D Modeling in Autodesk Fusion
                    • PrusaSlicer Masterclass – Beginner to Advanced
                    • Complete Guide to 3D Print Postprocessing, Painting, and Detailing
                    • Airbrush Your 3D Prints: From Basics to Advanced Tricks
                  • Blog▾
                    • Back-to-School 2026 Deals Are Here!
                    • PrusaSlicer 3.0 Preview – Built for the Future of 3D Printing
                    • Prusa CORE One+ (Gen 2) INDX, Shipping Has Started, Complete Printers Open for Orders
                    E-Book: Basics of 3D Printing
                  • Company▾

                    About Prusa Research

                    We are the largest maker of 3D printers in Europe and the United States.

                    Founded as a one-man startup in 2012 by Josef Prusa, a Czech hobbyist, maker, and inventor. In just 15 years, we've grown into a company of more than 1,200 people. Every month, we design, build, and ship over 10,000 innovative and secure 3D printers from our headquarters in Prague, Czech Republic, and Delaware, USA, to users in more than 160 countries.

                    Watch a video and find out how Prusa Research was born and what we achieved within only 10 years!

                    About UsTimelineSustainabilityOpen-source
                    About Us
                    Contact Us
                    Logo and Photos
                    ISO Certified
                  1. Support
                  2. Printer maintenance
                  3. Hotend disassembly & heatbreak stuck in the heatsink
                   

                  Contents

                  • Disassembly
                  • Too late, it is already stuck!

                  Blog

                  • Back-to-School 2026 Deals Are Here!
                  • PrusaSlicer 3.0 Preview – Built for the Future of 3D Printing
                  • Prusa CORE One+ (Gen 2) INDX, Shipping Has Started, Complete Printers Open for Orders

                  Newsletter

                  Signup and get our monthly squeeze on updates, blog, printables and much more.

                  By clicking, you agree to receive our newsletter.

                  This site is protected by reCAPTCHA Enterprise and the Google Privacy Policy and Terms of Service apply.

                  Strong garden hose holder
                  E-shop
                  • 3D Printers
                  • Printer Upgrades
                  • Filaments
                  • Accessories
                  • Prusa Merchandise

                  © Prusa Research a.s.

                  Printables
                  • 3D Models
                  • Store
                  • Clubs
                  • 3D Design Contests
                  • Brands
                  Community
                  • World Map
                  • Forum
                  • User Groups
                  • Events
                  Help
                  • Prusa Help
                  • Prusa Academy
                  • 3D Printing Calculators
                  Software
                  • PrusaSlicer
                  • Prusa.app
                  • Prusa Connect
                  • Drivers and Software
                  Company
                  • About Us
                  • Blog
                  • Official Prusa Resellers
                  • Contact Us
                  • Certified for ISO 9001, ISO 14001, ISO 45001
                  • General Terms and Conditions
                  • General Terms and Conditions of Use of the PRUSA Websites
                  • Privacy Policy
                  • Information about cookies
                  • Customer Complaints Policy
                  • Status Page
                  • Do Not Sell or Share My Personal Information
                  • Supplemental Statements
                  • General Terms and Conditions
                  • General Terms and Conditions of Use of the PRUSA Websites
                  • Privacy Policy
                  • Information about cookies
                  • Customer Complaints Policy
                  • Status Page
                  • Do Not Sell or Share My Personal Information
                  • Supplemental Statements

                  © Prusa Research a.s.

                  JOSEF PRUSA®, PRUSA RESEARCH®, PRUSA POLYMERS®, PRUSA ORANGE®, PRUSA 3D ® AND PRUSAMENT® are registered trademarks of Prusa Development a.s. used by Prusa Research a.s. under licence from Prusa Development a.s.

                  Hotend disassembly & heatbreak stuck in the heatsink

                  Relevant for

                  MMU family
                  MK3 family
                  OLD PRODUCTS
                  13 comments
                  Article is also available in following languages
                  English
                  Čeština
                  Polski
                  Deutsch
                  Français
                  Español
                  Italiano
                  日本語
                  This guide is for the E3D V6 Hotend on the MK-series. NOT FOR THE PRUSA MINI!

                  You can find the complete E3Ds assembly manual of the V6 hotend, which can be followed backward for disassembly. This is the stock hotend on an Original Prusa MK3S/MK2.5S/MK2S. However, as the manual works with brand new parts, it does not consider the changes that happen when being heated repeatedly to hundreds of degrees, again and again. Metal contracts and expands and thermal paste will turn crusty over time. Therefore there are some changes to the procedure when disassembling after a long time of use. 

                  To extract the hotend follow this simple guide for MK3S/MK2,5S/MMU2S, and for MK3/MK2.5.

                  Disassembly

                  The assembly manual for the V6 is still optimal for most of this procedure, with a few exceptions. Moving backward, you are first removing the nozzle (at 280 °C) to release the heatbreak. However, this makes it harder to remove the heatbreak from the heat sink in later steps.

                  For replacing certain parts of the V6 hotend, like heatsink, heater block, thermistor, etc. you can follow our guide How to replace a heatbreak/heaterblock/heatsink (MK3/MK2.5).

                  As the heatbreak can be quite fragile, and its threads me be damaged if you try to grip it with pliers, we recommend that you unscrew the heatsink from the heatbreak, before removing the nozzle, which locks the heatbreak in place. A Heatbreak can still bend and break so do not unscrew it at an angle. A bend will create a whole range of printing issues.

                  After you have unscrewed the heat sink from the heatbreak, proceed with the E3Ds assembly manual, by heating the block and unscrewing the nozzle.

                  Too late, it is already stuck!

                  Follow this procedure to resolve the issue.

                  1. Without any heat, manually screw your nozzle into its threaded hole in the heater block. 
                  2. Screw it all the way in, then loosen it back a full turn (as described in step 3 of the E3D V6 Hotend assembly) creating a gap of about 1mm between nozzle and block.
                  3. Then screw the heatbreak, with the attached heatsink, into the heatblock from the other side as far as it will go.
                  4. Tighten the nozzle with a pair of pliers and you now have a better handle. You can also grab this with pliers for some leverage when unscrewing the stuck heatsink.
                  Was this article helpful?
                  This action is available only to registered users. Please log-in.

                  Topics

                  • Using the printer
                    • Printer maintenance
                      • Changing or replacing the nozzle (MK2.5/S, MK3/S/+, MK3.5/S)
                      • MMU2S regular maintenance
                      • i3 Printer Regular Maintenance
                      • Testing safety features (MK3/MK3S)
                      • How to update firmware (MK3S+/MK3S/MK3)
                      • How to replace a heatbreak/heaterblock/heatsink (MK3/MK2.5)
                      • How to remove a stripped screw
                      • SD cards and USB drives
                      • Adjusting belt tension (MK4/S, MK3.9/S, MK3.5/S, MK3/S/+)
                      • Hotend disassembly & heatbreak stuck in the heatsink
                      • Removing filament from extruder manually
                      • How to replace a hotend thermistor (MK3S/MK3S+)
                      • Checking/re-aligning the Bondtech gear (MK3.5/S, MK3S/+, MK2.5S)
                      • Firmware updating (MMU2S)
                      • Firmware updating (MK2.5S/MK2S)
                      • How to replace a print fan (MK3S/MK3S+)
                      • How to replace a hotend (MK3S/MK3S+)
                      • How to replace an IR-sensor (MK3S/MK3S+)
                      • How to replace a P.I.N.D.A. sensor (MK3S)
                      • How to replace SuperPINDA (MK3S/MK3S+)
                      • How to replace bearings on the Y-axis (MK3S+)
                      • How to replace bearings on the X-axis (MK3S+)
                      • How to replace a hotend heater (MK3S/MK3S+)
                      • Community translations
                      • Print surface preparation
                      • How to replace a heatbreak/heatsink/heaterblock (MK3S+/MK3S/MK2.5S/MMU2S)
                      • How to replace a PTFE tube (MK3/MK2.5)
                      • How to trim PTFE tube - Multi Material
                      • Cold pull (MK3/S/+, MK2.5/S, MK3.5/S)
                      • How to post-process the printed parts
                      • How to replace a heatbed thermistor (MK3S+/MK3S/MK2.5S/MK2S)
                      • How to replace PSU on MK3 printers
                      • How to replace a hotend PTFE tube (MK3S+/MK3S/MK2.5S/MMU2S)
                      • How to replace a hotend thermistor (MK2S)
                      • How to trim PTFE tube - Original Prusa printers
                      • Maintenance tips
                      • Replacing the PEI sheet on the MK2/S
                      • Replacing the PEI sheet on the (MK3S/MK3/MK2.5S/MK2.5)
                      • MK3 Series Hotend Guide
                    • 3D models
                    • Material guide
                    • Slicing
                    • Prusa Connect & PrusaLink

                  6 comments

                  Log in  to post a comment
                  NKT
                  •
                  The links to the manual are broken! 
                  Useful info to add would be which tools to use - Allen key sizes, primarily - since everything is likely covered in melted and burned plastic! 
                  Reply
                  Alessandro Pantaleo
                  •

                  Hello, thank you for your comment! The broken links are now fixed for the newer version of the assembly guide from E3D. 
                  For the tools info, I'd recommend referring to the other guide mentioned in the article, made from our side, the guide on how to replace heater block or heatsink, it can be used as a reference for hotend dismantling and has all the details. 

                  Reply
                  KellisRJ
                  •
                  The link after "Disassembly" goes to a non-maintained page: "This Wiki is not looked after anymore :( Please navigate to e3d-online.dozuki.com for up to date and improved documentation. The link from that page goes to a "Site Not Found.
                  Reply
                  Giuliano - Official Prusa CS
                  •
                  Hello. Thank you for bringing this to our attention.
                  Reply
                  Miguel Barroso
                  •
                  I went to the E3D V6 assembly guide and they use a hotend sock made of silicone. Is it beneficial to use this sock on a MK3S hotend?
                  Reply
                  David
                  •
                  Hi Miguel! It may be beneficial under very specific conditions, for example, if you print with high-temperature filaments and a hardened steel nozzle, the nozzle tip doesn't cool down as quickly and the printed part is stronger. But it has disadvantages too, like it blocking some air from the print fan-shroud resulting in worse PLA and PETG prints. Some of the silicone socks also do not hold well on the heaterblock and tend to fall off.
                  Reply
                  ZachBourdeau
                  •
                  Ben, I think the article you are looking for is here: https://help.prusa3d.com/en/guide/how-to-replace-a-hotend-mk3s_161575
                  Reply
                  BRSlicer
                  •
                  Thanks zach but that page is for the mk3s.  I found the page.  It didn't work and my heatbrake is now stuck in my heat block.  Then I was pointed to this page: Prusa Knowledge Base | Hotend disassembly & heatbreak stuck in the heatsink (prusa3d.com)And I really think that all of these pages should also be linked together.
                  Reply
                  BRSlicer
                  •
                  I do not want to sound mean, but I want to point out some problems I see as an end user with my background.  Keep up the good work! :)I WOULD like to see an article about dissassembling the hotend for Prusa Printers running default configurations.  As a out of the box user, this entire page is confusing.  I own an MK3 and I want to dissasemble the hot end.  I clicked on a link that says "hotend dissasembly and heatbreak stuck in the assembly"  The link is listed right next to other topics that all address Prusa products running Prusa configurations.  Furthermore, there isn't a different link that addresses this issue for unmodified printers, so one would assume that this is the page where all of the information for hotend dissasembly.As a simple users: Do I own a V6?  What is a V6?  Are there pictures of the heatsink and heatbreak?   Isn't E3D a different printer?  Why are we referencing it on a top level topic page in the category of "Maintenance"? It says "This guide is for the E3D V6 Hotend on the MK-series.  NOT FOR THE PRUSA MINI!"  Ok, so we know that it is NOT for the Mini, but what is it FOR, EXACTLY?  Maybe a statement such as "this article is for users who have replaced their OEM hot end with E3D V6 option."  It has a bunch of printers listed as "relevant".  I guess some people have installed custom parts, but right now, maintenance for the custom parts is the only help article for hotend dissasembly?I'm sure it's good info, but I think the page needs more background and info about the context, and I don't know if it belongs under "Printer maintenance".  Maybe it should go under a section for V6 hotends or for modifications?
                  Reply
                  William H. - Official Prusa
                  •

                  Hello Ben. The MK-series (Like the MK3 you have) has an E3D V6 hotend. This covered in the Handbook of your printer. I would recommend reading that back to back before taking things apart, as it outlines all the components on your printer.

                  E3D makes nozzles and hotends and dabble with printers, but E3D is a manufacturer, not a Printer. The Original Prusa MK3 (and MK2/S) has stock/OEM a E3D V6 hotend. The full disassembly guide you request is linked in the second line of this article and the first line of the first two paragraphs.

                  As is instructed in the text, this is just a small addendum to the official E3D guide on their V6 hotend.

                  Reply
                  BRSlicer
                  •
                  OK OK OK first off, you are skipping over the point.  What is your job?  Is it to tell users to read the manual or to make your help page helpful?  Because this help page needs improvement.  It is a poor help page.  It is the worst help page I have found in the kb.  I do not feel like you understood my message.  I am not telling you that I don't know things.  I am telling you that your help article would be more clear and easier to read if you simply added "The v6 hotend, WHICH IS THE DEFAULT HOTEND FOR MK3 PRINTERS".And then the problem is gone.  In fact, your response hopefully will give people in the future the information they need.  It's a shame you couldn't be bothered to update the help page instead of getting in digs about reading the manual.  A person is here because their printer is broken.  They are not going to sit down and read the manual before looking up how to fix their printer.  That's not how life works.And I'm coming from a place where I've written technical support documents and provided support for 10 years as a job.  When in doubt, be specific.
                  Reply
                  William H. - Official Prusa
                  •
                  This is mentioned in the first red box of the article, but I also added a line for it:)
                  Reply