The First Layer Calibration is used to calibrate the distance between the tip of the nozzle and the print surface. The aim is to adjust the nozzle height until the extruded plastic sticks nicely to the bed and you can see that it is being slightly squished.
The printers assembled in the Prusa factory are already fine-tuned and this calibration is needed only in case you build the kit version at home or change the nozzle. The First Layer Calibration is part of the Wizard (last step of the XYZ-Calibration). You can also recalibrate the first layer later on from the LCD-menu - Calibration - First Layer Calibration. During this process, rotate the knob to manually adjust the distance between the nozzle and the bed, while the printer is printing a zig-zag pattern.
With a newly assembled printer, you will start at zero and move into a negative (-) value, reducing the distance between nozzle and heat bed. The initial zero-value is set by the P.I.N.D.A./SuperPINDA. position. Turn the knob counter-clockwise to bring the nozzle closer to the bed and moving the value away from zero. The value is unique to each printer and it may also slightly change with time and use. You must, therefore, check visually when adjusting the height, not by a set value.
The first layer calibration being set incorrectly can lead to various issues. With the nozzle too far from the print surface, you risk your print not sticking properly, which can result in a blob. On the other side, if set too close, you can experience extrusion problems and clogging and poor print quality, or even damage to the hardware, like the Flexible steel sheet due to the print sticking too much. It is therefore important to get this right.
Before you proceed, make sure that the print surface (satin, smooth, or textured steel-sheet) is clean. You can find information on how to clean it in PEI print surface preparation. There are some small differences between how it should look on the textured and smooth steel sheet. We will, therefore, present pictures and guidelines for both, starting with the smooth sheet.
You want the line flattened, but not squished. On the square at the end of the test line, you do not want any gaps between the lines (left picture), which means it is too high. In that case, the value will be too close to zero
If the nozzle is set too low (right picture) you will see the line squished completely flat and the end square will have ridges between the lines, which is a clear sign it is set too low and the value will be too far away from zero. When it is too low, the edges of the square can also start curling upwards. In the extreme, the filament will be spread so thin you will be able to see through the printed filament, leading to clogging of your hotend.
A correct adjustment will show you an even surface (center picture), with no gaps between lines, nor ridges. As stated, the numeric value depends on the exact position of the P.I.N.D.A./SuperPINDA sensor, which will be unique to each machine and means nothing without a visual reference. However, a common range is from -0.400 to -1.500.
The textured sheets are thinner than the sheets with smooth PEI, therefore you need to move the nozzle bit closer, but you are seeking the same results as with the smooth sheet. Again, if it is set too low (right picture) the filament can start curling up around the edges like it is not adhering. The numeric value will be too far from zero and must be adjusted back.
If set too high, you will see the line being round, and have gaps between the lines of the end-square. In this case, the value is too close to zero.
A single layer is about 0.2 mm / 0.00787402 inch. Having a look at the nozzle and its distance to the sheet can also be helpful. However, measuring the printed layer with calipers is not a recommended method to calibrate the first layer.
Generally, the first layer calibration should be performed every time there is a major change in the assembly. This includes changing the nozzle, extruder upgrades, or other updates to any axis. You should also run all calibrations if you move the printer to a different location.
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