On the Prusa CORE One, adjusting the belt to the optimal tension is crucial to achieving good quality on the prints. A loose belt can cause Layer shifting, Ghosting, or other print abnormalities, like getting an irregular shape instead of a perfect circle. An over-tightened belt can cause an irregular movement in the X and Y axes.
Alignment
Before adjusting the belt, ensure the proper alignment of the CoreXY structure.
- Ensure the stepper motors are disabled. This can be done by switching the printer off, or through the LCD Menu -> Control -> Disable Motors.
- By hand, move the Nextruder to the frontmost Y-axis position, and to the center of the X-axis.
- Press the gantry corner against the front of the CoreXY, and make sure there is no play. Do this procedure on both sides. If there is any play in either side, perfect alignment is not achieved yet.
- Slightly loosen both the belt tensioner bolts. Loosen the bolt on the corner with play less than the other.
- Repeat steps 3 and 4 until a perfect alignment is reached. Do not worry if the belt is loose at this stage, adjusting the belt tension is done at a later step.
Belt tuner
We have our own belt tuner, incorporated in our Prusa App, or available on our belt tuner webpage.
The application uses your device's microphone and determines the belt tension by measuring the frequency of the vibration generated by strumming it.
Using a mobile device, open the Prusa App, and navigate to Menu >Belt Tuner. Select CORE One, then select XY-belt, and follow the in-app instructions. When ready to measure the belt frequency, tap on Start listening to use your device's microphone.
Adjusting the belt
- Ensure the stepper motors are disabled. This can be done by switching the printer off, or through the LCD Menu -> Control -> Disable Motors.
- By hand, move the Nextruder to the rearmost Y-axis position, and to the center of the X-axis.
- On the left and the right sides, strum the belts in the middle. Place your device next to the belts during this step, to measure the frequency in Hz of the belt sound.
- The strumming sound frequency is typically between 80-90 Hz, with the ideal value at 85 Hz.
- Adjust the belts by tightening or loosening the belt tensioner screws. A tighter bolt causes a higher frequency, and vice versa.
It is fundamental for belts to have ideally the same frequency, or at most a very small difference, up to 3 Hz.
21 comments
Tl; dr
"steps 1-4 of the Alignment section described above should be used only to _verify_ the alignment is correct (ideally by also loosening the belts almost completely first). But following step 5 to then use the belt tension to square up the XY-gantry is really just a crutch and will always lead to one of the belts being tighter than the other. In extreme cases, this difference would mess up the relative behavior (e.g. backlash) between the two belts, which could lead to things like VFA. A skewed gantry, on the other hand, would lead to skewed prints, so really both do need to be corrected. The trick with adding uneven belt tension might work for very small misalignments."
In my case I loosened both belts to the point the tensioners almost fall out, then checked for squareness (had almost a 1 cm gap). After some careful bending I eliminated the gap, then I easily tensioned both belts to 85Hz.
https://www.reddit.com/r/prusa3d/comments/1lokkqa/prusa_core_one_y_axis_issue/?utm_source=share&utm_medium=web3x&utm_name=web3xcss&utm_term=1&utm_content=share_button