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2. Assembling the Enclosure

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2. Assembling the Enclosure

2. Assembling the Enclosure
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Last updated 2 days ago
2. Assembling the Enclosure
 Difficulty
Easy
 Steps
73
 Available languages
PLDEIT
Base & feet: parts preparation
Base & feet: parts preparation
Base & feet: parts preparation
Base & feet: parts preparation
For the following steps, please prepare:
MINI Bottom panel (1x)
Handle metal sheet very carefully! The metal sheet have sharp edges.
Feet bracket (4x)
Foam block or foam pad set (2x)
M3x12 screw (8x)
M3n nut (8x)
Attaching the anti-vibration pads
Attaching the anti-vibration pads
Attaching the anti-vibration pads
Attaching the anti-vibration pads
Gently push 8 pads out of the blocks.
Keep the remaining four pads as a spare.
Peel the protective film from all pads. Be careful, there is glue (adhesive) applied on the pad.
Take the foot-bracket and check both M3 nuts are in place before you glue the anti-vibration pads.
Glue the anti-vibration pad into each same-shape pocket in the foot-brackets. Always apply pressure to the pad to ensure proper adhesion.
Attaching the foot-brackets
Attaching the foot-brackets
Attaching the foot-brackets
Attaching the foot-brackets
Take the MINI Bottom panel and ensure its correct orientation. The sharp bends of the sheet metal must point upwards.
We recommend using a soft, clean pad when working with sheet metal parts to protect both the part and your workbench.
Take the foot-bracket and align it with the two holes in the MINI Bottom panel as shown.
Ensure the same part orientation as seen in the picture.
Slightly lift the MINI Bottom panel.
Slide the foot-bracket under the MINI Bottom panel until the holes in the base align with the holes in the foot-bracket.
Do not move with the assembly.
Mounting the foot-brackets
Mounting the foot-brackets
Mounting the foot-brackets
Mounting the foot-brackets
Do not move with the assembly.
Again, check the holes in both parts are lined up.
Insert two M3x12 screw into the holes.
Fully tighten both screws.
Proceed the same with all foot-brackets.
Preparing the anti-slip dampers
Preparing the anti-slip dampers
Preparing the anti-slip dampers
Push the damper-insert into the anti-slip damper. No matter which side, the anti-slip damper is symmetrical.
Turn the assembly on its feet and orient the MINI Bottom panel with the rectangular cutout facing to the front.
Remember that this cutout will mark the front of the enclosure during assembly.
Locate three threaded holes on the left side of the bottom panel. We will use them in the next step.
Mounting the anti-slip dampers
Mounting the anti-slip dampers
Mounting the anti-slip dampers
Mounting the anti-slip dampers
Place the anti-slip damper on the threaded hole.
Insert the M3x20 screw into the anti-slip damper and tighten it.
Proceed the same for other anti-slip dampers.
Installing the profiles
Installing the profiles
Installing the profiles
Installing the profiles
Attach the MINI Profile to one of the MINI Bottom panel corner.
The bent perforations of the profile must fit into the inside of the base.
Make sure the profile fits perfectly into the base.
No perforations in the profile may protrude outwards.
Join both parts together with two M4x5r screws. Tighten gently but firmly.
Use the same procedure for all profiles.
Top panel: parts preparation
Top panel: parts preparation
Top panel: parts preparation
Top panel: parts preparation
For the following steps, please prepare:
Handle metal sheet very carefully! The metal sheet have sharp edges.
MINI Top panel (1x)
MINI Top window panel (1x)
Nylon rivet (6x)
M4x5r screw (8x)
Fire Suppression System (add-on): parts preparation
Fire Suppression System (add-on): parts preparation
Fire Suppression System (add-on): parts preparation
NOTE: The following instructions are only for those who have purchased this optional add-on with the MINI Enclosure. If you have not purchased this add-on, please proceed to step Installing the top panel.
For the following steps, please prepare:
Fire suppression system tube (1x) type: T033E BlazeCut T Series Fire Suppression 1 System with a pressure gauge
Handle the tube carefully to avoid damage.
Fire suppression brackets (2x)
Thumb nut M3 (2x)
M3x12 screw (2x)
Preparing the Fire suppression system tube (add-on)
Preparing the Fire suppression system tube (add-on)
Preparing the Fire suppression system tube (add-on)
Attach the fire suppression bracket to one end of the tube. Pay attention to the direction.
Attach the fire suppression bracket to the second end of the tube. Make sure it is in the same direction as the first one.
Attaching the Fire suppression system tube (add-on)
Attaching the Fire suppression system tube (add-on)
Attaching the Fire suppression system tube (add-on)
Locate two holes in the MINI Top panel.
Handle the tube carefully to avoid damage.
Attach the prepared Fire suppression and align the bracket with the holes in the MINI Top panel. Mind the orientation of the Fire suppression in the picture.
Installing the top panel
Installing the top panel
Installing the top panel
Installing the top panel
Carefully place the MINI Top panel on the profiles, ensuring it is supported by all profiles.
Ensure the correct orientation! The PRUSA logo and the rectangular cutout must face the same direction.
Check each support to ensure that the MINI Top panel is properly bearing down on it.
Secure each profile with the MINI Top panel using two M4x5r screws.
Preparing the top window panel
Preparing the top window panel
Carefully peel off the protective layers from both sides of the MINI Top window panel.
Be careful; the panel is very susceptible to scratches.
Mounting the top window panel
Mounting the top window panel
Mounting the top window panel
Mounting the top window panel
In this step, you will learn how to secure the panels with the nylon rivets. Remember this method, as you will use it throughout the assembly.
From the inside, carefully place the MINI Top window panel over the rectangular opening in the MINI Top panel.
Align the holes of both parts.
Insert the nylon rivet through the holes of both parts.
Push on the nylon rivet to secure the window panel in the frame. When pressing on the nylon rivet, apply light pressure on the opposite side, specifically on the MINI Top window panel around the rivet.
Repeat this procedure for the remaining holes in the opening.
MINI Back panel: parts preparation
MINI Back panel: parts preparation
MINI Back panel: parts preparation
For the following steps, please prepare:
MINI Back panel (1x) with the octagonal cutout
Nylon rivet (8x)
If you are going to install the Advanced filtration system optional add-on, you will only need 6pcs.
Installing the back panel
Installing the back panel
Installing the back panel
Installing the back panel
Turn the Enclosure sideways so that the rear side (without the PRUSA logo) is facing you.
Peel off the protective layers from both sides of the MINI Back panel.
Be careful; the panel is very susceptible to scratches.
From the inside, carefully place the MINI Back panel to the rear Enclosure "frame".
Mind the correct orientation of the panel. The octagonal cutout must be at the bottom.
Align the holes of the panel and the Enclosure "frame" and secure it with one nylon rivet near the top right corner. When pressing on the nylon rivet, apply light pressure on the opposite side, specifically on the MINI Back panel around the rivet.
In this way, secure the panel around the entire perimeter.
If you are going to install the Advanced filtration system optional add-on, leave the marked holes empty.
Advanced filtration system (add-on): parts preparation
Advanced filtration system (add-on): parts preparation
Advanced filtration system (add-on): parts preparation
Advanced filtration system (add-on): parts preparation
NOTE: The following instructions are only for those who have purchased this optional add-on with the MINI Enclosure. If you have not purchased this add-on, please proceed to step Side panels: parts preparation
For the following steps, please prepare:
Damper (3x)
Thumb nut M3 (3x)
M3x8 screw (3x)
M4x16b countersunk screw (2x)
Blower o-ring (1x)
Filtration pack (1x)
Assembling the filtration (add-on)
Assembling the filtration (add-on)
Assembling the filtration (add-on)
Assembling the filtration (add-on)
Place the Filter-Bracket like in the picture and push the Allen key through the hole as you can see.
Attach the M3x8 screw on the tip of the Allen key.
Using the Allen key, push the screw all the way through the front hole of the bracket. The screw must protrude partially.
Assembling the filtration (add-on)
Assembling the filtration (add-on)
Assembling the filtration (add-on)
Using the Allen key, push the M3x8 screw through the protrusion on the other side of the Filter-Bracket.
Leave the marked hole empty.
Tighten the damper on the screw.
Installing the blower (add-on)
Installing the blower (add-on)
Installing the blower (add-on)
Installing the blower (add-on)
Place the Blower o-ring into the Filter-Bracket.
Insert the High Pressure Blower into the Filter-Bracket so that the blower of the fan faces the hexagonal holes in the printed part.
Join both parts together with two M4x16b countersunk screws.
Inserting the HEPA filter (add-on)
Inserting the HEPA filter (add-on)
Tear open the filter bag and remove the HEPA filter.
Handle the filter with caution. If the HEPA surface (the white pleated surface) is damaged, the filter will lose its efficiency. Protect your hands when you take off the used filter and put it in a plastic bag. A saturated filter is not recyclable.
Inserting the HEPA filter (add-on)
Inserting the HEPA filter (add-on)
Inserting the HEPA filter (add-on)
Inserting the HEPA filter (add-on)
Orient the filtration assembly according to the picture. Make sure that two brackets are facing you and the cable is pointing to the left.
Make sure that the HEPA filter is already removed from the bag.
From the left, push the HEPA filter all the way into the Filter-Bracket. Mind the orientation of the filter.
Installing the filtration (add-on)
Installing the filtration (add-on)
Installing the filtration (add-on)
Installing the filtration (add-on)
From the inside, attach the filtration to the rear side of the Enclosure "frame" so that all three screws go through the holes.
Secure all three damper screws by tightening three thumb nuts.
Leave the filtration fan cable free for now. We will plug it later on.
Installing the side panel
Installing the side panel
Installing the side panel
Installing the side panel
Peel off the protective layers from both sides of the MINI Side panel.
Be careful; the panel is very susceptible to scratches.
From the inside, carefully place the MINI Side panel to the left side of the Enclosure.
Align the holes of the panel and the Enclosure and secure it with one nylon rivet near the top right corner.
In this way, secure the panel around the entire perimeter.
If you are going to install the optional Transport handles, leave the marked holes empty.
Installing the transport handle (optional)
Installing the transport handle (optional)
Installing the transport handle (optional)
Installing the transport handle (optional)
Insert two M3n nuts into each Transport-handle.
Insert the M3n nut from the other side into each Transport-handle.
Using side cutters, CAREFULLY cut off all supports of each handle cutout on both side panels and remove it.
Mounting the transport handle (optional)
Mounting the transport handle (optional)
Mounting the transport handle (optional)
Mounting the transport handle (optional)
Make sure that no nylon rivets are inserted in the two holes above the handle hole.
From the inside, place the Transport-handle into the same shape cutout.
If the insertion is difficult, try cleaning the spikes formed after cutting the cutout along the entire opening.
Secure it with three M3x12 screws.
Repeat the same procedure for the second Transport-handle.
White LED strip (add-on): parts preparation
White LED strip (add-on): parts preparation
White LED strip (add-on): parts preparation
White LED strip (add-on): parts preparation
NOTE: The following instructions are only for those who have purchased this optional add-on with the MINI Enclosure. If you have not purchased this add-on, please proceed to step Door hinges: parts preparation
NOTE: If you have installed the Advanced filtration system without the White LED Strip, proceed to step Guiding the filtration cables: parts preparation (add-on)
For the following steps, please prepare:
LED Stick Board (1x)
WARNING: Make sure to protect the electronics against electrostatic discharge (ESD). Always unpack the electronics right before you need them!
LED diffuser (1x)
LED Stick Bracket (3x)
M3x18 screw (3x)
M3n nut (3x)
Assembling the LED strip (add-on)
Assembling the LED strip (add-on)
Assembling the LED strip (add-on)
Assembling the LED strip (add-on)
Insert the M3n nut into each LED Stick Bracket.
The nut must be completely embedded in the printed part and flush with the surface of the part. Insufficient embedment of the nut can cause problems when mounting in the enclosure.
Slide the lower slot of the LED Stick Bracket on the LED Stick Board and align the bracket against the first hole in the LED Stick Board closest to the (white) LED stick connector.
Avoid sliding the bracket over chips and diodes! It can be fatally damaged.
Push the LED Stick Bracket all the way on the LED Stick Board.
Use this procedure for all three LED Stick Brackets.
Assembling the LED strip (add-on)
Assembling the LED strip (add-on)
Assembling the LED strip (add-on)
Remove the protection films from both sides of the LED diffuser.
Push the LED diffuser into the LED Stick Brackets. Use the upper slot.
The orientation of the LED diffuser doesn't matter. The part is symmetrical.
Mounting the LED strip (add-on)
Mounting the LED strip (add-on)
Mounting the LED strip (add-on)
Mounting the LED strip (add-on)
From the outside, insert three M3x18 screws into the holes in the front left support profile.
From the inside of the enclosure, attach the LED strip assembly so that the LED stick brackets are aligned precisely with the screws. Attach the back side (the side without the diffuser).
Make sure, the LED connector is facing down.
Once the LED strip is aligned, attach it by tightening all three inserted M3x18 screws. Tighten them firmly but gently.
Guiding the LED cable (add-on)
Guiding the LED cable (add-on)
Guiding the LED cable (add-on)
Connect the LED cable to the connector on the bottom of the LED strip.
Guide the zip tie through the perforation in the front left profile and tight together the LED cable and the external PSU cable using the zip tie.
Do not overtighten the zip ties, you can damage the cable.
Guiding the add-on cables: filtration cable (add-on)
Guiding the add-on cables: filtration cable (add-on)
Guiding the add-on cables: filtration cable (add-on)
If you have only the White LED Strip add-on, skip this step.
Guide the zip tie thought the perforation in the top panel near the filtration.
Using this zip tie, secure the filtration cable. Do not overtighten the zip tie, as it may cause fatal damage to the cable.
In the same way, secure the cable to the four perforations in the left rear profile. Do not overtighten the zip ties, as it may cause fatal damage to the cable.
Leave the rest of the cable free for now.
Delta PSU: parts preparation (add-on)
Delta PSU: parts preparation (add-on)
Delta PSU: parts preparation (add-on)
The following steps of guiding the add-ons cables apply to both the White LED Strip and Advanced Filtration System add-ons.
For the following steps, please prepare:
Delta PSU (1x)
Zip tie (6x)
Guiding the PSU cable (add-on)
Guiding the PSU cable (add-on)
Guiding the PSU cable (add-on)
Push the PSU cable with the ferrite bead (cylindrical part) through the circle hole in the rear of the Enclosure.
Release and remove the left screw.
Slightly loosen the right screw behind the circle hole.
Releasing the rear foot (add-on)
Releasing the rear foot (add-on)
Releasing the rear foot (add-on)
Releasing the rear foot (add-on)
Reposition the foot as shown in the picture. The cable channel must be accessible.
Push the PSU cable into the cable channel.
Tip: You can use the 2.5 mm Allen key to make it easier to squeeze the cable into the channel. But gently!
Leave approximately 5 cm / 2 inches of cable in front of the foot.
Close the foot back to its original position and align the holes in the foot and Enclosure.
Tip: You can inspect the position through the Top window panel.
Securing the PSU cable (add-on)
Securing the PSU cable (add-on)
Securing the PSU cable (add-on)
Securing the PSU cable (add-on)
Exercise caution when handling anything inside the enclosure. There are sharp metal plates, so avoid injury.
After aligning the hole, secure the foot by inserting back the M3x12 screw.
Fully tighten the left screw.
Guide the cable along the rear side of the Enclosure and secure it using four zip ties through the perforations. Do not overtighten the zip ties, you can damage the cable.
Guide the PSU cable along the left side of the Enclosure and secure it with the three zip ties.
If you have installed the Advanced Filtration System, guide the filtration cable together with the PSU cable. And secure it with one extra zip tie in the left corner.
Releasing the front foot (add-on)
Releasing the front foot (add-on)
Releasing the front foot (add-on)
Releasing the front foot (add-on)
In the front left corner, slightly loosen the left screw securing the front foot.
Release and remove the right (closer) screw.
Guide the PSU cable with the connector through the front circle hole out of the Enclosure.
Reposition the foot as show and push the PSU cable into the cable channel.
Leave approximately 1 cm / 0.4 inches between the foot and the connector.
Securing the front foot (add-on)
Securing the front foot (add-on)
Securing the front foot (add-on)
Close the foot back to its original position and align the holes.
Secure the foot by inserting back the M3x12 screw and tighten it firmly.
Tighten the left screw.
Basic Board: parts preparation (add-on)
Basic Board: parts preparation (add-on)
Basic Board: parts preparation (add-on)
The following steps apply to both the White LED Strip and Advanced Filtration System add-ons.
For the following steps, please prepare:
Basic Board Cover (1x)
Basic board (1x)
M3x12 screw (2x)
M3w serrated lock washer (2x)
M3nS nut (2x)
Installing the Basic Board (add-on)
Installing the Basic Board (add-on)
Installing the Basic Board (add-on)
Installing the Basic Board (add-on)
Mount the M3nS nut on the M3x12 screw. Attach it in a few threads on the tip of the screw.
Push the screw with the nut all the way into the same shape hole inside the Basic Board Cover.
Remove the screw from the nut.
Installing the Basic Board (add-on)
Installing the Basic Board (add-on)
Installing the Basic Board (add-on)
Installing the Basic Board (add-on)
Use the same procedure for both slots in the Basic Board Cover.
Guide the LED cable through the hole in the bottom panel out of the Enclosure.
Guide the filtration cable through the hole in the bottom panel out of the Enclosure.
Connect the filtration cable to the Basic Board slot labeled FAN.
Connect the LED cable to the Basic Board slot labeled LED.
Assembling the Basic Board (add-on)
Assembling the Basic Board (add-on)
Assembling the Basic Board (add-on)
From the inside the Enclosure, insert two M3x12 screw through the front profile.
Attach two M3w serrated lock washer on the screws.
Place the Basic Board into the Basic Board Cover and align the holes on both parts.
Mounting the Basic Board (add-on)
Mounting the Basic Board (add-on)
Mounting the Basic Board (add-on)
Mounting the Basic Board (add-on)
Take the Basic Board assembly and align the holes with the screws in the profile.
Attach the Basic Board assembly to the screws and tighten the screws from the inside.
It is recommended to make a loop with the excess cable and secure it with a zip tie. This way, the cable will not get in the way.
Door hinges: parts preparation
Door hinges: parts preparation
Door hinges: parts preparation
Door hinges: parts preparation
For the following steps, please prepare:
Door-hinge (2x)
Enclosure hinge (2x)
Pin 3x20 (4x)
M3n nut (8x)
M3x8 screw (4x)
Assembling the hinges
Assembling the hinges
Assembling the hinges
Assembling the hinges
Place the enclosure hinge into the door hinge. See the correct orientation of both parts.
Look carefully at the orientation of both parts. Their reverse disassembly is impossible.
Insert the pin from both side of the hinge.
Push two pins all the way into the hinge against a hard surface (e.g. workshop table). The end of the pin must be aligned with the surface of the printed part.
Insert four M3n nuts into the hinge assembly.
Repeat the same for the second hinge.
Mounting the hinges
Mounting the hinges
Mounting the hinges
Mounting the hinges
In the following instructions, we will install the hinges on the left side. However, it is optional which side you install the hinges on. The procedure is identical and does not affect the later installation of the door.
Turn the enclosure with the front side facing to you.
Locate two holes on the top of the left support. From the inside, insert two M3x8 screws.
Attach the hinge on the screws and tighten the screws. Mind the correct orientation of the hinge.
Use the same procedure to mount the upper door-hinge.
Assembling the lock housing (add-on)
Assembling the lock housing (add-on)
Assembling the lock housing (add-on)
Insert two magnets all the way into two pockets in the door handle.
The polarity of the magnets doesn't matter.
Turn the door handle.
Insert the lock housing into the same shape opening in the door handle.
Securing the lock housing (add-on)
Securing the lock housing (add-on)
Securing the lock housing (add-on)
Securing the lock housing (add-on)
From the opposite side:
Insert the nut onto the lock housing.
Secure the lock housing by tightening the lock housing nut. Use the lock wrench for easier tightening.
Attach the door handle on the door panel and secure it with two M3x8 screws.
Assembling the lock mechanism (add-on)
Assembling the lock mechanism (add-on)
Assembling the lock mechanism (add-on)
Insert the Lock into the lock mount.
Hold the Lock in the Lock mount with your hand and turn the door panel.
Attach the Mechanical Lock Lever to the Lock.
Securing the lock mechanism (add-on)
Securing the lock mechanism (add-on)
Securing the lock mechanism (add-on)
Securing the lock mechanism (add-on)
Place E-clip washer on the Mechanical Lock Lever against the lock.
Attach the Lock wrench on the lock and the washer. Using Needle-nose pliers, push the E-clip washer on the lock to secure the lock mechanism.
The Mechanical Lock is ready. Compare the picture with your Mechanical Lock.
Installing the door panel (add-on)
Installing the door panel (add-on)
Installing the door panel (add-on)
Installing the door panel (add-on)
Do not overtighten the screws in the door panel! The panel could crack.
Take the door panel assembly and place it on the open hinges on the left side of the enclosure.
Secure the door assembly by tightening two M3x8 screws to the top hinge.
Look at the detail for a better illustration of how the door panel is attached to the hinge.
Repeat the same for the bottom hinge.
Well done!
Door assembly: parts preparation
Door assembly: parts preparation
Door assembly: parts preparation
Door assembly: parts preparation
For the following steps, please prepare:
MINI Door panel (1x)
M3x8 screw (6x)
MINI Enclosure Door Handle (1x)
Magnet 20x6x2 (2x)
Keep the magnets apart in a sufficient distance. They can break each other!
Installing the door panel
Installing the door panel
Installing the door panel
Do not overtighten the screws in the door panel! The panel could crack.
Take the door panel assembly and place it on the open hinges on the left side of the enclosure.
Secure the door assembly by tightening two M3x8 screws to the top hinge.
Look at the detail for a better illustration of how the door panel is attached to the hinge.
Repeat the same for the bottom hinge.
Assembling the door handle
Assembling the door handle
Assembling the door handle
Assembling the door handle
Insert two magnets all the way into two pockets in the door handle.
The polarity of the magnets doesn't matter.
Attach the door handle on the door panel from the outside.
Secure it with two M3x8 screws
Do not overtighten the screws in the door panel! The panel could crack.
Close the door to ensure the handle is mounted correctly.
Haribo time!
Haribo time!
That was easy, wasn't it? Reward yourself and replenish your energy for the next chapter.
Eat the second row of the gummy bears. Leave the others!
Good job!
Good job!
Perfect! You just successfully assembled the Original Prusa Enclosure.
Now it's time to put the printer inside. Let's move to chapter 3. Installing the printer.
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