IR filament sensor calibration (MMU2S)
When used with the new Multi Material Upgrade 2S, the new IR filament sensor needs to be calibrated before first use, in order to work properly. The calibration of the IR sensor is based on the correct position of the chimney (IR sensor holder) on the extruder. This calibration is purely mechanical. There is a warning in the assembly manual and the exact procedure is also described in the MMU2S Handbook you have received printed in the MMU package.
What does it look like
Even when there is no filament inserted in the MMU2S extruder, it is possible the sensor assumes the opposite. This happens because of the geometry of the extruder.
How to fix it
First of all, make sure you are running on firmware version 3.6.0 or higher. You should be always running on the latest firmware version for your printer model.
We need to calibrate the position of the chimney that houses the filament sensor. The MMU2S modification of the MK3S extruder consists of 3 plastic parts: the FS-cover-mmu2s, the IR-sensor-holder-mmu2s, and the IR-sensor-cover-mmu2s. During the following procedure, move only with the IR-sensor-holder-mmu2s, for simplicity, we will continue calling this specific part "the chimney".
- Unscrew the Festo fitting of the PTFE tube leading from the MMU to the extruder.
- Open the LCD menu -> Support -> Sensor info and focus on the IR value.
- Loosen both M3 screws on the chimney. Move the chimney as far left as possible until the IR value is 0.
- Tighten the M3 screws on the chimney.
- Insert the smallest 1.5 mm Allen key (which was included in the kit) instead of a filament into the extruder (without preheating), push it in between the Bondtech gears to move the lever (don't be afraid to apply a fair amount of downward force). If the IR sensor value turns to 1, the calibration is done correctly.
- If the IR sensor value stays at 0, pull out the Allen key from the extruder. Loosen the M3 screws on the chimney and move chimney tiny little bit to the right. Return back to step 4.
What if it does not work
In case the sensor keeps showing 1 even though the chimney is pushed all the way to the left, it might be necessary to cut a small dent at the top of the lever with an exacto knife.
If the value is either 0 or 1 and it does not change, you may have overtightened the M3x40 screw that serves as the axle of the idler door. Try to loosen it a little bit.
After calibrating the sensor, attach the PTFE tube back in.