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                  1. Support
                  2. Material guide
                  3. Composite materials (filled with carbon, kevlar or glass)
                   

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                  Composite materials

                  (filled with carbon, kevlar or glass)

                  Relevant for

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                  13 comments
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                  Basic info

                  Composite materials (PC, PETG, Polyamide, PP, or other materials filled with carbon, glass, etc.) usually have different mechanical properties than unaltered filaments. Composite filaments have better dimensional stability, can be more lightweight, but printing with them requires a hardened nozzle.
                   
                  Recommended nozzle temperature: 240-285 °C (depending on filament type)
                   
                  Recommended bed temperature: 70-110 °C (depending on filament type)
                   
                  Heatbed: Print surface preparation depends on the filament type. See our material table to find out more.

                  Description

                  Carbon, glass or kevlar fibers are mixed with various polymers in order to improve their mechanical properties. Some of our Prusaments are altered this way: PA (Nylon), PC Blend and PP. Prusament PETG Carbon Fiber black is filled with carbon fibers too, but just for aesthetic purposes. Fibers (in general) inside the filament improve its dimensional stability, making it lightweight and less susceptible to warping. It also increases high-temperature resistance and tensile yield strength but it usually decreases Charpy impact resistance and layer-to-layer adhesion. Printing temperatures are slightly higher than for unaltered filaments. Some cheap filaments may have worse print characteristics, for example, often nozzle clogging, oozing, and filament breaking. 

                  To compare supported material properties, see our material table.

                  Pros

                  Cons

                  ✔ Good abrasion resistance

                  ✖ A hardened steel nozzle is needed

                  ✔ Dimensional stability

                  ✖ Filament more brittle

                  ✔ Printing temperature is similar to single material filaments

                  ✖ Worse layer-to-layer adhesion

                  ✔ Nice look

                  ✖ Higher risk of nozzle clogging

                  ✔ Better high-temperature resistance

                   

                  Best use

                  Composite filaments can be used for making a vast range of components. This includes both hobby and professional uses, such as RC models (drone frames, airframes, car parts, etc.), the aircraft industry (functional prototypes) and the automobile industry (functional prototypes). Some filaments can even be used for scientific purposes due to their extreme resistance to heat, chemicals, etc. (Prusament PP and PA11, for example).

                  Tips for successful printing

                  Use a hardened nozzle

                  Carbon, glass and kevlar fibers are highly abrasive, so it is necessary to use a hardened nozzle.

                  Clean the nozzle before printing

                  It’s good to make cold pull before printing to make sure that the nozzle is clean.

                  First layer settings

                  The first layer should be perfectly fine, otherwise, you risk the nozzle clogging. The higher the layer height is and the wider the nozzle diameter is, the lower the chance of clogging the nozzle. The lowest optimal values are 0.4mm nozzle diameter and 0.2mm layer height.

                  Print surface preparation

                  Print surface preparation depends on the filament type. See our material table to find out more.

                  Sample prints

                  RC drone frameTurbine
                  TurbopropVial stand
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                  Topics

                  • Using the printer
                    • Material guide
                      • ASA
                      • Flexible materials
                      • ABS
                      • PETG
                      • PLA
                      • Polycarbonate (PC)
                      • Composite materials (with metal or wood particles)
                      • CPE
                      • Water soluble (BVOH/PVA)
                      • HIPS
                      • Polypropylene (PP)
                      • NGEN
                      • Polyamide (Nylon)
                      • Composite materials (filled with carbon, kevlar or glass)
                      • PVB
                      • LW PLA
                      • Drying filament
                      • How to use Prusament refill 1kg
                      • HueForge filament transparency values and HexCodes
                      • Prusament TPU 95A material guide
                      • Prusament PETG Ultraglow troubleshooting
                      • Prusament Woodfill
                    • 3D models
                    • Slicing
                    • Printer maintenance
                    • Prusa Connect & PrusaLink

                  7 comments

                  Log in  to post a comment
                  DMartin
                  •
                  Under "first layer settings" just what does "The first layer should be perfectly fine" mean? Is it trying to say something about the thickness of that layer?
                  Reply
                  Avinash
                  •
                  The first layer must be placed at the correct height; otherwise, the material might jam into the nozzle due to not enough space for extrusion if the nozzle is too low
                  Reply
                  Nagaraj Melkote
                  •
                  I aspire to Buy Pro H90 , a very impressive printr, to get into the carbon fiber and PEEK component manufacturing ( Not aware if PEEK could be handled?) for engineering & medical implants , trying to figure out if any used /Refurbished machines are available , very serious on Prusa SL1S+CW1S as it has got a very good review ,also cost is attractive, yes although the print size is smaller, wanted to know if i could use open source resins also along with prusa certified resins, without licensing from prusa for using open source resins.
                  Reply
                  Horst
                  •
                  Hello.Printing with PETG Carbon, requires higher temps as with the regular PETG. The menu on the printer to select the filament when loading, does not consider such Filament. Is there a chance to avoid having the warning of different filament when printing and the need to adjust temperatures manually? For now I'm using ASA settings, nonetheless, the bed temp needs still to be adjusted manually. Thanks.
                  Reply
                  Todd
                  •
                  Any disadvantage of leaving the steel nozzle in the printhead, regardless of that material is used?   Or do I need to switch to brass for non-abrasives, and steel for material with abrasives?
                  Reply
                  Avinash
                  •
                  Main disadvantage on keeping the steel nozzle on extruder is that because of different thermal conductivity, you will need to adjust the temperatures when with steel nozzle. The temperature you set for the nozzle will be about 5 C degrees lower than you want on the printer, so you will either need to set different temperatures on slicer itself or tune on printer each print if sliced for brass. For example, printing PETG on brass, regular 230 degrees, but on steel, 235 degrees, adjust higher or lower as needed.
                  Reply
                  TechNerd
                  •
                  I've made a detailed guide on how to print Nylon with carbon fiber especially eSUN PA-CF on a stock Prusa MK3. Most things apply to other Nylon filaments as well. Maybe it's useful to someone. Here is the Link to my blogpost: https://www.schweinert.com/my-recipe-for-3d-printing-with-esun-pa-cf/
                  Reply